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铝棒感应加热炉
铝棒感应加热炉是专业加热铝棒的感应加热炉,适用于铝棒加热后锻压或挤压。由于金属铝的不导磁特性,因此铝棒感应加热炉的设计制造与碳钢、合金钢感应加热有所区别,采用独特的设计才能保证铝棒顺利加热且环保节能。
一、铝棒感应加热炉应用:
铝棒感应加热炉适用范围:适用于各种规格铝棒加热,特别是铝棒的锻造/挤压前的加热工序,加热最高温度650℃,额定使用温度550℃,保证铝棒锻造/挤压前的连续均匀透热。
二、铝棒感应加热炉的加热特点:
1、铝棒感应加热炉加热速度快、烧损率低;连续生产稳定,简便易维护。
2、铝棒感应加热炉特殊的感应器设计方式,保证新表温差,可以适用各种规格的铝棒加热。
3、铝棒感应加热炉采用进口的红外测温仪,保证测量精度和重复精度,加热区、保温区,铝棒热透性快。
4、全新不锈钢闭式冷却塔,免去了挖水池的烦扰。
5、铝棒感应加热炉全自动上料方式,可将铝锭坯料直接从地面上料
6、连续生产稳定、生产效率高,简便易维护,且可以适用各种规格的铝棒加热
7、铝棒感应加热炉的加热温度分布:铝棒感应加热炉内分为预热区、加热区、保温区。
三、铝棒感应加热炉的基本参数:
1、铝棒感应加热炉加热功率:KGPS100Kw-1500Kw。
2、铝棒感应加热炉的加热频率:500Hz--2500Hz
3、铝棒感应加热炉加热温度:580℃
4、铝棒感应加热炉加热铝棒规格:合金铝棒,规格Φ15~Φ120
5、铝棒感应加热炉产能:节能铝棒感应加热炉小时产量0.8-10.5吨。
6、铝棒感应加热炉的炉头或感应器设计:变匝距,温度梯度设计,更高效率。
7、铝棒感应加热炉上料输送:采用阶梯上料或者垂直自动上料方式,加热不同直径铝棒均能匀速进给,炉体间辊道及压辊均采用304无磁不锈钢制造并加以水冷。
8、铝棒感应加热炉的测温装置:采用红外测温,在出料端安装红外测温装置,使铝棒加热温度与进入轧机前的温度一致。
9、铝棒感应加热炉的控制系统:根据用户需要提供带触摸屏或者工控机系统的远程操作台,专门定制的人机界面,高度人性化的操作指示。
10、铝棒感应加热炉能量转换:加热至550℃,耗电220~260度
四、铝棒感应加热炉配套的挤压机:
铝型材挤压机主要特点有:
1、液压驱动、自动化电气控制,因此结构设计合理。
2、进行安装和维修是十分方便的,而且操作简单。
3、空行程是采用快速充液及回油装置,因此能够提高工作效率,还能够节省能源。
4、挤压速度可以进行分段设定,以满足不同的挤压工艺要求。
Aluminum rod induction heating furnace
Aluminum rod induction heating furnace is a professional induction heating furnace for heating aluminum rods. It is suitable for forging or extrusion of aluminum rods after heating. Due to the non-magnetic property of metal aluminum, the design and manufacture of aluminum rod induction heating furnace is different from that of carbon steel and alloy steel induction heating. Unique design can ensure the smooth heating of aluminum rods and environmental protection and energy saving.
1. Application of aluminum rod induction heating furnace:
Scope of application of aluminum rod induction heating furnace: suitable for heating various specifications of aluminum rods, especially the heating process before forging/extrusion of aluminum rods. The maximum heating temperature is 650℃, and the rated use temperature is 550℃, ensuring aluminum rod forging/extrusion. The previous continuous and uniform diathermy.
2. Heating characteristics of aluminum rod induction heating furnace:
1. Aluminum rod induction heating furnace has fast heating speed and low burning rate; continuous production is stable, simple and easy to maintain.
2. The special inductor design method of the aluminum rod induction heating furnace ensures the temperature difference of the new watch, and can be used for heating of various specifications of aluminum rods.
3. The aluminum rod induction heating furnace adopts an imported infrared thermometer to ensure the measurement accuracy and repeatability. The heating zone, the heat preservation zone, and the aluminum rod have fast heat permeability.
4. The new stainless steel closed cooling tower eliminates the trouble of digging a pool.
5. Fully automatic feeding method of aluminum rod induction heating furnace, which can feed aluminum ingots directly from the ground
6. Stable continuous production, high production efficiency, simple and easy to maintain, and can be applied to various specifications of aluminum rod heating
7. Heating temperature distribution of aluminum rod induction heating furnace: The aluminum rod induction heating furnace is divided into preheating zone, heating zone and heat preservation zone.
3. The basic parameters of aluminum rod induction heating furnace:
1. Heating power of aluminum rod induction heating furnace: KGPS100Kw-1500Kw.
2. Heating frequency of aluminum rod induction heating furnace: 500Hz--2500Hz
3. Heating temperature of aluminum rod induction heating furnace: 580℃
4. Aluminum rod induction heating furnace heating aluminum rod specifications: alloy aluminum rod, specifications Φ15 ~ Φ120
5. Aluminum rod induction heating furnace capacity: energy-saving aluminum rod induction heating furnace has an hourly output of 0.8-10.5 tons.
6. Furnace head or inductor design of aluminum rod induction heating furnace: variable turn pitch, temperature gradient design, higher efficiency.
7. Aluminum rod induction heating furnace feeding and conveying: adopts stepped feeding or vertical automatic feeding method, heating aluminum rods of different diameters can be fed at a uniform speed, and the roller table and the pressure roller between the furnace bodies are made of 304 non-magnetic stainless steel. Water-cooled.
8. The temperature measurement device of the aluminum rod induction heating furnace: infrared temperature measurement is adopted, and an infrared temperature measurement device is installed at the discharge end to make the heating temperature of the aluminum rod consistent with the temperature before entering the rolling mill.
9. Aluminum rod induction heating furnace control system: According to user needs, provide a remote operation console with a touch screen or an industrial computer system, a specially customized man-machine interface, and highly user-friendly operation instructions.
10. Energy conversion of aluminum rod induction heating furnace: heating to 550℃, power consumption 220~260℃
4. Extruder supporting aluminum rod induction heating furnace:
The main features of aluminum extrusion press are:
1. Hydraulic drive and automatic electrical control, so the structure design is reasonable.
2. It is very convenient to install and maintain, and the operation is simple.
3. The idle stroke adopts quick filling and oil return devices, so it can improve work efficiency and save energy.
4. The extrusion speed can be set in sections to meet the requirements of different extrusion processes.